Stihl MS 661 C vs. Husqvarna 592 XP: A Detailed Comparison

When it comes to professional-grade chainsaws, two names dominate the conversation: Stihl and Husqvarna. Known for their reliability, innovation, and rugged performance, both brands offer models that stand out in the logging and heavy-duty woodcutting industries. Among their most powerful offerings are the Stihl MS 661 C and the Husqvarna 592 XP. Each chainsaw is engineered for extreme performance, but how do they stack up against each other? Let’s dive into a detailed comparison covering performance, features, durability, maintenance, ergonomics, and overall value.

Engine Performance

At the heart of any chainsaw is its engine, and both the Stihl MS 661 C and the Husqvarna 592 XP come equipped with powerful motors designed to tackle the toughest jobs.

  • Stihl MS 661 C is powered by a 91.1cc engine that produces approximately 7.2 horsepower. This raw strength makes it ideal for professional felling, bucking large logs, and heavy-duty cutting tasks.
  • Husqvarna 592 XP, meanwhile, sports a 92.7cc engine, delivering around 7.6 horsepower. It’s slightly larger and a bit more powerful on paper, offering robust torque and cutting capacity.

Both chainsaws provide excellent performance, but the Husqvarna 592 XP edges out slightly in sheer engine output. That said, real-world performance often depends on more than just engine specs — cutting systems, handling, and chain speed play vital roles.

Cutting Speed and Efficiency

Speed matters when you’re cutting through dense wood, and both saws excel here.

  • Stihl MS 661 C offers high chain speeds and is equipped with the M-Tronic system, which automatically adjusts the fuel mixture and ignition timing to ensure optimal performance under various conditions. This helps maintain peak cutting speed without needing manual carburetor adjustments.
  • Husqvarna 592 XP comes with the latest AutoTune 3.0 technology. AutoTune dynamically manages engine settings, adapting to fuel, altitude, humidity, and temperature. Combined with its cutting-edge X-Cut chain and X-Tough bar, the 592 XP is optimized for a fast, efficient cut.

In field tests, the Husqvarna 592 XP often shows a slight advantage in cutting speed, especially in hardwoods. However, the Stihl MS 661 C’s consistency and adaptability across a wide range of conditions make it a reliable choice.

Durability and Build Quality

Professional users need equipment that can withstand harsh conditions. Fortunately, both Stihl and Husqvarna are known for durability.

  • Stihl MS 661 C is built like a tank, with a heavy-duty magnesium crankcase and durable components designed for continuous operation. Stihl’s reputation for building chainsaws that last decades is well-earned, and the MS 661 C continues that tradition.
  • Husqvarna 592 XP also features a robust build, with a magnesium crankcase and professional-grade materials throughout. It’s designed for extended use in demanding environments.

Both chainsaws offer excellent build quality, but Stihl’s longstanding reputation for indestructibility gives it a slight edge for those prioritizing long-term durability.

Ergonomics and User Comfort

Running a large chainsaw for hours at a time demands attention to ergonomics. Both models address this but in slightly different ways.

  • Stihl MS 661 C is relatively heavy at around 16.5 pounds (without bar and chain), but it’s well-balanced. Its anti-vibration system dramatically reduces operator fatigue, making long shifts more manageable. Additionally, the MS 661 C features a decompression valve for easier starts and an ElastoStart handle, which smooths out the startup process.
  • Husqvarna 592 XP weighs about 16.3 pounds (without bar and chain), making it marginally lighter. Husqvarna has focused heavily on ergonomic improvements, with a narrow body design, excellent weight distribution, and LowVib technology. The 592 XP feels slightly more nimble and easier to maneuver.

While both saws are comfortable for extended use, users often praise the 592 XP for feeling less tiring after a long day in the woods.

Ease of Maintenance

Maintenance is critical for keeping a professional chainsaw running smoothly.

  • Stihl MS 661 C simplifies maintenance with its captive bar nuts (no lost parts!), easy-access air filter system, and tool-free fuel and oil caps. The M-Tronic system also minimizes the need for manual carburetor tuning.
  • Husqvarna 592 XP excels here too, with quick-release air filters, easily accessible maintenance points, and AutoTune eliminating carburetor adjustments. Husqvarna’s design makes it very easy to change parts and perform routine checks.

In this category, it’s a tie. Both chainsaws have been engineered with the professional user’s need for quick, straightforward maintenance in mind.

Fuel Efficiency and Emissions

Today’s saws must not only perform well but also meet environmental regulations.

  • Stihl MS 661 C uses a fuel-efficient two-stroke engine with Stihl’s 2-MIX technology, which reduces emissions and saves fuel. It’s compliant with strict emission standards and offers good runtime per tank.
  • Husqvarna 592 XP uses a similar fuel-efficient two-stroke engine technology with X-Torq, which minimizes fuel consumption and emissions without sacrificing power.

Both models are very efficient by industry standards. If you’re concerned about operating costs and environmental impact, either saw will serve you well.

Price and Value

Top-tier performance comes at a premium.

  • Stihl MS 661 C typically retails slightly higher than the Husqvarna 592 XP. However, the final price often depends on dealer promotions, included accessories, and your region.
  • Husqvarna 592 XP offers slightly better value for the price if you factor in its powerful engine, cutting speed, and ergonomic design.

In terms of pure upfront cost, the 592 XP might save you a few dollars, but both saws offer excellent return on investment for professionals who need serious cutting power.

Price and Value

Top-tier performance comes at a premium.

  • Stihl MS 661 C typically retails slightly higher than the Husqvarna 592 XP. However, the final price often depends on dealer promotions, included accessories, and your region.
  • Husqvarna 592 XP offers slightly better value for the price if you factor in its powerful engine, cutting speed, and ergonomic design.

In terms of pure upfront cost, the 592 XP might save you a few dollars, but both saws offer excellent return on investment for professionals who need serious cutting power.

Final Verdict: Which One Should You Choose?

Choosing between the Stihl MS 661 C and the Husqvarna 592 XP comes down to your specific needs and brand preference.

  • Choose the Stihl MS 661 C if you value legendary durability, consistent performance across different conditions, and slightly more rugged build quality. If you’re already a fan of Stihl’s ecosystem, the MS 661 C will feel like a natural choice.
  • Choose the Husqvarna 592 XP if you want a slightly more powerful and faster-cutting saw, better ergonomics for long days, and great value. Its AutoTune 3.0 system is state-of-the-art, and the saw feels lighter and quicker in the field.

Ultimately, both are incredible machines that represent the pinnacle of chainsaw engineering. Whichever you choose, you’ll be getting a powerhouse built for serious work.